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Concentric and eccentric forged swage nipple in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — pipe bore reducer with threaded or plain (BW) end combinations, manufactured to ASME B16.11.
The Forged Swage Nipple (also called a swaged nipple or reducing nipple) is a one-piece forged fitting used to reduce the bore of a pipe run from a larger size to a smaller size in a straight configuration. The fitting body tapers between the two different pipe diameters, with the large end having the outside diameter of the larger pipe and the small end having the outside diameter of the smaller pipe.
Swage nipples are supplied in two geometric types. The concentric swage nipple has both pipe axes on the same centreline, providing a symmetric bore reduction used in standard vertical and horizontal runs. The eccentric swage nipple has both pipe axes offset so that one side of the fitting body is flat along its full length, used in horizontal liquid pipe runs to prevent liquid accumulation and aid drainage at the reduction point.
End connections are available in four combinations: both ends plain (BW-BW) for butt-welding into the pipeline; large end plain and small end male NPT threaded (BW-THD); large end male NPT and small end male NPT (THD-THD); or large end plain and small end plain with male NPT thread on one end only. Cunimet Alloy International manufactures swage nipples by closed-die forging from a single billet, ensuring a continuous, dense grain structure through the taper body.
Both ends are plain (no thread), with bevel prep per ASME B16.25 for butt welding directly into the pipeline. The most common configuration for process piping where both the larger and smaller pipe are butt-welded. Schedule wall matches the adjacent pipe at each end.
Large end is plain (BW) for butt-welding into the larger pipe run. Small end carries male NPT threads per ASME B1.20.1 for connection to a threaded fitting, instrument or valve. The most common configuration for threaded instrument connections from a welded main line.
Both ends carry male NPT threads per ASME B1.20.1 for screwing into female-threaded fittings on both sides. Used in fully screwed piping systems where a bore reduction is required within a screwed pipeline without switching to a butt-weld joint at either end.
Standard overall length “L” is per ASME B16.11 and depends on the large end NPS. Schedule (Std, XH, XXH) is specified for both the large and small end to match the adjacent pipe. All dimensions in millimetres.
| Large End NPS | Small End NPS | Large End O.D. (mm) | Small End O.D. (mm) | Length “L” Std (mm) | Length “L” XH (mm) | Geometry |
|---|---|---|---|---|---|---|
| 3/4" | 1/2" | 26.7 | 21.3 | 76 | 83 | Concentric / Eccentric |
| 1" | 3/4" | 33.4 | 26.7 | 89 | 95 | Concentric / Eccentric |
| 1-1/4" | 1" | 42.2 | 33.4 | 95 | 102 | Concentric / Eccentric |
| 1-1/4" | 3/4" | 42.2 | 26.7 | 95 | 102 | Concentric / Eccentric |
| 1-1/2" | 1-1/4" | 48.3 | 42.2 | 102 | 108 | Concentric / Eccentric |
| 1-1/2" | 1" | 48.3 | 33.4 | 102 | 108 | Concentric / Eccentric |
| 2" | 1-1/2" | 60.3 | 48.3 | 114 | 121 | Concentric / Eccentric |
| 2" | 1-1/4" | 60.3 | 42.2 | 114 | 121 | Concentric / Eccentric |
| 2" | 1" | 60.3 | 33.4 | 114 | 121 | Concentric / Eccentric |
| 2-1/2" | 2" | 73.0 | 60.3 | 127 | 140 | Concentric / Eccentric |
| 3" | 2-1/2" | 88.9 | 73.0 | 152 | 165 | Concentric / Eccentric |
| 3" | 2" | 88.9 | 60.3 | 152 | 165 | Concentric / Eccentric |
| 4" | 3" | 114.3 | 88.9 | 178 | 190 | Concentric / Eccentric |
| 4" | 2-1/2" | 114.3 | 73.0 | 178 | 190 | Concentric / Eccentric |
| 6" | 4" | 168.3 | 114.3 | 203 | 216 | Concentric / Eccentric |
| 8" | 6" | 219.1 | 168.3 | 229 | 241 | Concentric / Eccentric |
Non-standard size combinations and XXH schedule available on request. Specify concentric or eccentric, end connection type (BW/BW, BW/THD, THD/THD) and schedule for each end when ordering. All dimensions in millimetres.
Austenitic stainless steel swage nipples for bore reductions in chemical, pharmaceutical, food and process piping. SS 316 preferred for chloride-bearing service and offshore environments. Available in both BW and threaded end configurations for system compatibility.
High-strength duplex alloy swage nipples for bore reductions in offshore process piping, chemical plant and desalination systems. The forged taper body provides higher integrity at the reduction zone compared to cold-formed alternatives in duplex alloys.
Premium super duplex swage nipples with PREN greater than 40 for bore reductions in seawater injection, offshore topsides and subsea piping where the reduction point must provide the same maximum corrosion resistance as the adjacent pipe and fittings.
| Standard | Description |
|---|---|
| ASME B16.11 | Forged Fittings, Socket-Welding & Threaded — dimensional standard |
| ASTM A182 | Material specification for forged alloy and stainless steel fittings |
| ASME B16.25 | Butt Welding Ends — bevel prep for plain (BW) end swage nipples |
| ASME B1.20.1 | NPT threads for threaded end swage nipples |
| ASME B31.3 | Process Piping — reducer and joint requirements |
| EN 10204 | 3.1 MTC standard; 3.2 with TPI on request |
| Test | Method / Scope |
|---|---|
| Chemical Analysis | OES per ASTM A182 for each heat of material |
| Mechanical Testing | Tensile, yield, elongation and Charpy impact where specified |
| Hardness Testing | Brinell or Vickers per ASTM A182 requirements |
| Thread Gauging | 100% NPT go/no-go on threaded ends per ASME B1.20.1 |
| PMI | 100% XRF Positive Material Identification on request |
| Dimensional Inspection | 100% per ASME B16.11 — OD both ends, wall thickness, overall length |
Reducing pipe bore size within a straight pipeline run in a single forged fitting, replacing a separate reducer fitting and two weld joints with a single swage nipple that transitions the pipe wall and bore in one component.
Reducing from the main line bore to the small bore of an instrument impulse line, sample connection or chemical injection line using a BW-to-threaded swage nipple that welds into the main line and provides a male NPT end for the screwed instrument connection.
Reducing bore size at distribution and collection headers in process plants where the header steps down between sections, using concentric swage nipples in the header run and eccentric swage nipples where drainage alignment along the bottom of the pipe is required.
Bore reductions in offshore topsides and subsea piping in Duplex and Super Duplex Steel where the forged body provides superior integrity at the reduction point compared to cold-worked or machined reducing nipples in corrosive service.
Large and small female NPT ends. ASME B16.11.
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