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Forged Threaded Hex Reducing Bushing

Male NPT OD / Female NPT ID hex reducing bushing in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — reduces from larger female fitting to smaller pipe, manufactured to ASME B16.11.

Forged Threaded Hex Reducing Bushing – SS 304 316 Duplex Super Duplex ASME B16.11

Forged Threaded Hex Reducing Bushing

The Forged Threaded Hex Reducing Bushing is a single-piece fitting that reduces from one threaded pipe size to a smaller threaded pipe size within a single screwed connection. The outer body carries male NPT threads at the larger pipe size, which screw into a female-threaded fitting outlet. The inner bore carries female NPT threads at the smaller pipe size, into which the smaller male-threaded pipe or nipple is screwed. The hex profile on the body allows spanner engagement for tightening.

The bushing is the most compact method of reducing bore size in a threaded piping system, requiring no additional fitting or nipple between the two different pipe sizes. It sits entirely within the female outlet of the larger fitting, keeping the overall assembly compact. Cunimet Alloy International manufactures threaded hex bushings through closed-die forging in all standard ASME B16.11 size combinations, with both the male external thread and the female internal thread precision-cut on CNC turning centres to ASME B1.20.1 tolerances.

ASME B16.11 ASME B1.20.1 (NPT) Male NPT OD (Large) Female NPT ID (Small) Hex Body for Wrench All Standard Combos
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ASMEStandardB16.11
M/FThread ConfigMale OD / Female ID
3/4–4"Large End RangeNPS (Male OD)
HexBody ProfileWrench Engagement
3Material GradesSS / Duplex / S.Duplex

Threaded Hex Bushing — ASME B16.11 Size Combinations

“L” = Overall length. “W” = Hex width across flats (governed by the large male end size). Large end = male NPT thread on body OD. Small end = female NPT thread in bore. Thread form per ASME B1.20.1. All dimensions in millimetres.

Large Male NPS Small Female NPS L (mm) Hex W (mm) Large TPI Small TPI
3/4"1/2"19341414
1"3/4"224111.514
1"1/2"224111.514
1-1/4"1"225111.511.5
1-1/4"3/4"225111.514
1-1/4"1/2"225111.514
1-1/2"1-1/4"255711.511.5
1-1/2"1"255711.511.5
1-1/2"3/4"255711.514
2"1-1/2"296811.511.5
2"1-1/4"296811.511.5
2"1"296811.511.5
2-1/2"2"3583811.5
2-1/2"1-1/2"3583811.5
3"2-1/2"389588
3"2"3895811.5
4"3"4411788
4"2-1/2"4411788
4"2"44117811.5

Standard combinations per ASME B16.11. Non-standard combinations available on request. BSP threads to BS EN 10226 available. All dimensions in millimetres.

Material Grades for Threaded Hex Bushings

Grade 01

Stainless Steel 304 / 316

Austenitic stainless steel hex bushings for bore reduction in chemical, pharmaceutical, food and water treatment screwed piping systems. SS 316 preferred wherever pitting or crevice corrosion in the thread engagement zone is a risk.

ASTM A182 F304ASTM A182 F316ASME B16.11
Grade 02

Duplex Steel

High-strength duplex alloy hex bushings for bore reduction at instrument manifold connections, chemical injection skids and offshore process screwed piping where the male-to-female thread interface must resist chloride corrosion throughout service life.

ASTM A182 F51UNS S31803UNS S32205
Grade 03

Super Duplex Steel

Premium super duplex hex bushings with PREN greater than 40 for bore reduction connections in seawater service, offshore topsides screwed systems and aggressive chloride-bearing process environments where crevice corrosion at thread interfaces is a primary concern.

ASTM A182 F53UNS S32750UNS S32760

Standards, Testing & Documentation

Applicable Standards

StandardDescription
ASME B16.11Forged Fittings, Socket-Welding & Threaded — dimensional standard
ASTM A182Material specification for forged alloy and stainless steel fittings
ASME B1.20.1NPT threads — form, dimensions and tolerances for both ends
BS EN 10226BSP pipe threads — available on request
MSS SP-25Standard marking for valves, fittings and flanges
EN 102043.1 MTC standard; 3.2 with TPI on request

Quality Tests Performed

TestMethod / Scope
Chemical AnalysisOES per ASTM A182 for each heat of material
Mechanical TestingTensile, yield, elongation and Charpy impact where specified
Hardness TestingBrinell or Vickers per ASTM A182 requirements
Thread Gauging100% go/no-go on both male OD and female ID threads per ASME B1.20.1
PMI100% XRF Positive Material Identification on request
Dimensional Inspection100% per ASME B16.11 — length, hex width, concentricity of both threads

Where Threaded Hex Bushings Are Used

01

In-Line Bore Reduction

Reducing bore from a larger female fitting outlet to a smaller threaded pipe or tubing in a single compact fitting, replacing a separate reducing coupling arrangement and eliminating one joint from the piping assembly.

02

Instrument Connection Adapters

Adapting large-bore female threaded fittings or valve bodies to smaller-bore instrument connection sizes, allowing standard instrument accessories with smaller NPT connections to be installed directly without additional nipples or adaptors.

03

Chemical Injection Skids

Connecting smaller-bore injection quill tubing to larger-bore pump outlet connections and distribution manifold ports using hex bushings in Stainless Steel or Duplex Steel for chemical resistance throughout the dosing skid pipework.

04

Manifold Port Reduction

Reducing spare female ports on multi-port manifolds and distribution blocks to a smaller standard pipe size for connection to smaller-bore branch lines, instrument connections and sampling ports using a single compact bushing fitting.

Other Forged Threaded Fittings

Threaded Plug

Male NPT hex plug, screws into female fittings. ASME B16.11.

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Threaded Cap

Female NPT, closed end. Screws over male pipe end.

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Threaded Reducing Coupling

Large and small female NPT ends. ASME B16.11.

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Threaded Hex Nipple

Male NPT both ends with hex body. ASME B16.11.

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Get a Quote for Threaded Hex Bushings

Specify large male end NPS, small female end NPS, material grade and thread type (NPT/BSP). Our team responds within 24 hours.

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