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Socket Weld Union

Forged three-piece socket weld union in Stainless Steel 304/316, Duplex Steel and Super Duplex Steel — Class 3000# per MSS SP-83, enabling full pipe disassembly without rotation.

Socket Weld Union – Forged Three-Piece SS 304 316 Duplex Super Duplex MSS SP-83

Forged Socket Weld Union

The Socket Weld Union is a three-piece forged fitting used to create a separable joint in a socket weld piping system. It consists of two end pieces — each with a socket weld bore that accepts a pipe end — and a central union nut that draws the two end pieces together to form a leak-tight pressure seal using a metal ground joint face. The union allows the piping to be fully disconnected and reconnected by releasing and tightening the union nut, without rotating either pipe.

Unlike a full coupling, which creates a permanent weld joint, the socket weld union provides a demountable connection that can be broken for equipment removal, maintenance, inspection or future system modifications. Both pipe ends are permanently welded into the end sockets, while the union nut and ground joint face create the separable pressure seal at the centre of the assembly.

Cunimet Alloy International manufactures socket weld unions as fully forged three-piece sets, with both end pieces and the union nut machined from the same grade of material to ensure uniform corrosion resistance and mechanical properties throughout the assembly. The ground joint sealing faces are finish-machined to a close tolerance for reliable metal-to-metal sealing.

MSS SP-83 ASME B16.11 ASTM A182 1/8" to 3" NPS Class 3000# Three-Piece Assembly
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MSS Standard SP-83
3-Piece Assembly 2 Ends + Union Nut
1/8–3" Size Range NPS
3000# Pressure Class MSS SP-83
3 Material Grades SS / Duplex / S.Duplex

SW Union — MSS SP-83 Dimensions (Class 3000#)

“L” = Overall assembled length. “W” = Union nut hex width across flats. Socket bore and depth are per ASME B16.11 for each NPS. The ground joint sealing faces are flat face (FF) metal-to-metal as standard. All dimensions in millimetres.

NPS Pipe O.D. (mm) Overall Length “L” (mm) Hex Width “W” (mm) Socket Bore (mm) Socket Depth (mm) Sealing Face
1/8"10.3442410.512.7Flat Face (FF)
1/4"13.7493014.015.9Flat Face (FF)
3/8"17.1523617.319.1Flat Face (FF)
1/2"21.3574421.622.2Flat Face (FF)
3/4"26.7645126.925.4Flat Face (FF)
1"33.4766233.628.6Flat Face (FF)
1-1/4"42.2897642.431.8Flat Face (FF)
1-1/2"48.31028748.531.8Flat Face (FF)
2"60.311410260.534.9Flat Face (FF)
2-1/2"73.014012473.238.1Flat Face (FF)
3"88.915914889.144.5Flat Face (FF)

Dimensions are nominal per MSS SP-83 latest edition. Unions are supplied as complete three-piece sets (male end, female end and union nut) of the same material grade. All dimensions in millimetres.

Three-Piece Assembly — How the SW Union Works

01

Male End Piece

One socket weld end piece carries a male convex sealing face and an external shoulder that the union nut bears against. The pipe end is permanently welded into this socket before assembly.

02

Union Nut

The hex union nut threads onto the female end piece and draws the two end pieces together, compressing the ground joint sealing faces to form a metal-to-metal pressure seal without any gasket.

03

Female End Piece

The second socket weld end piece carries a female concave sealing face and external threads that engage with the union nut. The opposite pipe end is permanently welded into this socket.

Material Grades for SW Unions

Grade 01

Stainless Steel 304 / 316

Austenitic stainless steel socket weld unions for chemical, pharmaceutical, food processing and water treatment piping systems where a demountable joint in a welded piping system is required. SS 316 preferred for chloride-bearing and marine environments.

ASTM A182 F304 ASTM A182 F316 MSS SP-83
Grade 02

Duplex Steel

High-strength duplex alloy socket weld unions for offshore process piping, chemical plant and desalination systems. The three-piece all-duplex assembly provides uniform corrosion resistance at the demountable joint, including at the union nut body and sealing faces.

ASTM A182 F51 UNS S31803 UNS S32205
Grade 03

Super Duplex Steel

Premium super duplex socket weld unions with PREN greater than 40 for demountable joints in seawater service, desalination plant and aggressive offshore piping where maximum corrosion resistance at every joint component is required.

ASTM A182 F53 UNS S32750 UNS S32760

Standards, Testing & Documentation

Applicable Standards

StandardDescription
MSS SP-83Class 3000 Steel Pipe Unions, Socket-Welding and Threaded — primary standard
ASME B16.11Socket bore and depth dimensions for both SW end pieces
ASTM A182Material specification for forged alloy and stainless steel fittings
ASME B31.3Process Piping — socket weld and union joint requirements
MSS SP-25Standard marking for valves, fittings and flanges
EN 102043.1 MTC standard; 3.2 with TPI on request

Quality Tests Performed

TestMethod / Scope
Chemical AnalysisOES per ASTM A182 for each heat — all three pieces verified
Mechanical TestingTensile, yield, elongation and Charpy impact where specified
Hardness TestingBrinell or Vickers per ASTM A182 requirements
PMI100% XRF on all three pieces on request
Dimensional Inspection100% per MSS SP-83 — sockets, sealing faces, nut thread and overall length
Assembly & Leak TestFull assembly check and hydraulic leak test on request

Where SW Unions Are Used

01

Equipment Maintenance Access

Installed directly adjacent to pumps, compressors, heat exchangers and filters to allow the equipment to be isolated and disconnected from the piping system for maintenance without cutting or dismantling the surrounding pipework.

02

Instrument & Valve Connections

Creating demountable connections at inline instruments, control valves and isolation valves in socket weld piping systems where the instrument or valve must be removable for calibration, replacement or servicing.

03

Chemical Process Piping

Providing break points in corrosive chemical process piping circuits in Stainless Steel or Duplex Steel where system sections must be demountable for cleaning, inspection or chemical cleaning operations.

04

Offshore & Subsea Systems

Demountable joints in offshore topsides socket weld piping where system sections must be disconnectable for module maintenance, skid removal or future tie-in connections in Super Duplex Steel for seawater service.

Other Socket Weld Fittings

SW Elbow 90°

Forged 90-degree SW elbow, ASME B16.11.

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SW Equal Tee

Forged socket weld equal tee, ASME B16.11.

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SW Full Coupling

Forged SW full coupling, ASME B16.11.

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SW Cap

Forged socket weld end cap, ASME B16.11.

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Get a Quote for Socket Weld Unions

Specify size, material grade and quantity. All three pieces (male end, female end, union nut) are supplied as a matched set of the same material. Our team responds within 24 hours.

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